中国空间科学技术 ›› 2024, Vol. 44 ›› Issue (2): 118-124.doi: 10.16708/j.cnki.1000-758X.2024.0028

• 论文 • 上一篇    下一篇

空间挠性作动器的可靠性验证试验方法

叶田园,刘鑫,崔赪旻,周元子,宗红   

  1. 1 北京卫星环境工程研究所,北京100094
    2 北京控制工程研究所,北京100094
  • 出版日期:2024-04-25 发布日期:2024-04-09

Reliability verification test method of space flexible actuator

YE Tianyuan,LIU Xin,CUI Chengmin,ZHOU Yuanzi,ZONG Hong   

  1. 1 Beijing Institute of Spacecraft Environment Engineering,Beijing 100094,China
    2 Beijing Institute of Control Engineering,Beijing 100094,China
  • Published:2024-04-25 Online:2024-04-09

摘要: 为了对空间挠性作动器在轨运行的可靠性进行评估,针对作动器在轨工况复杂、小子样、长寿命的特点,给出了作动器可靠性验证试验方法。首先,在分析作动器结构组成及工作原理的基础上,确定了作动器可靠性特征量。然后,以寿命型可靠性试验为基本思路,针对挠性元件在轨疲劳断裂失效这一主要故障模式,根据在轨典型工况载荷数据进行疲劳试验载荷谱设计,采用试验载荷谱开展挠性元件加速疲劳寿命试验,基于试验结果给出作动器的可靠性评估结果。最后,以某型号空间挠性作动器为例,基于挠性元件加速疲劳试验进行可靠性试验验证,得到作动器可靠性评估结果。研究结果表明,该作动器可靠度满足指标要求,评估结果符合工程实际。运用所提出的可靠性验证试验方法,可为空间挠性作动器在轨运行可靠性的定量评估提供有效的技术途径,可为航天器运动机构的可靠性验证提供参考。

关键词: 作动器, 挠性元件, 载荷谱, 加速疲劳试验, 可靠性评估

Abstract: In order to evaluate the reliability of the space flexible actuator in orbit,the reliability verification test method of the actuator was given according to the characteristics of complex in-orbit operating conditions,small sample size and long life.Firstly,on the basis of analyzing the structure composition and working principle of the actuator,the reliability characteristic quantity of the actuator was determined.Then,taking the life-type reliability test as the basic idea,aiming at the main failure mode of on-orbit fatigue fracture failure of flexible components,the fatigue test load spectrum design was proposed according to the load data of typical onorbit operating conditions,the accelerated fatigue life test of the flexible component was carried out using the load spectrum,and the reliability evaluation results of the actuator were given based on the fatigue life test results.Finally,taking a certain type of space flexible actuator as an example,the reliability test was carried out based on the accelerated fatigue test of the flexible component,and the reliability evaluation results of the actuator were obtained.The research results show that the reliability of the actuator meets the requirements of the index,and that the evaluation results conform to the engineering practice.The proposed reliability verification test method can provide an effective technical approach for the quantitative reliability evaluation of the space flexible actuator,and can provide a reference for the reliability verification of the spacecraft motion mechanism.

Key words: actuator, flexible components, load spectrum, accelerated fatigue test, reliability assessment